LED Lighting-Specific Reflow Soldering Machine (MAX Series)

LED Lighting-Specific Reflow Soldering Machine (MAX Series)

Category: SMT EQUIPMENT

Specifications
Details




Features :
 
  • Heating System: Features efficient heating modules for easy maintenance, along with a built-in air booster and optimized air circulation for improved heating efficiency.
    • Heating Module
      • Features drawer-type heating elements for easy maintenance.
      • Uses 500°C heat-resistant mica-insulated power cables and imported quick-connect terminals for reliable wiring, long service life, and simplified maintenance.
    • Built-in Booster Air Hub and Efficient Air Circulation Structure
      • Each heating zone is equipped with a high-efficiency air booster to improve airflow and heating performance.
      • The precision-designed air outlet plate delivers uniform airflow, ensuring stable and consistent temperature during mass production.
         
  • Advanced Air Extraction System: Prevents oil dripping and leakage.
    • Leading Air Extraction System
      • ​​​​​​​ Features a leading internal air extraction system at the inlet and outlet that prevents oil dripping and leakage, helping solve common challenges in lighting manufacturing.
         
  • Smart Control System: Runs on Windows OS with variable-frequency speed control, an efficient flux recovery system, and an energy-saving, environmentally friendly design.
    • ​​​​​​​ Advanced Control System
      • All MK Series reflow soldering machines feature Emerson's dedicated control system with closed-loop temperature and conveyor control.
      • The PID temperature controller ensures accurate and stable temperature regulation, while variable-frequency control for airflow and conveyor speed provides reliable, safe, and consistent performance.

         
    • Efficient Flux Recovery System
      • The upgraded flux recovery system reduces flux buildup inside the furnace, minimizing maintenance.
      • Its multi-stage filtration ensures effective flux recovery, while the tool-free, open-access design makes cleaning and maintenance quick and convenient.

         
    • Thermal Insulation Design
      • The furnace is made with thicker, eco-friendly insulation materials to reduce heat loss.
      • It uses a new insulation design between the inner and outer layers, along with insulated air ducts for waste heat discharge.
      • This keeps the machine's outer surface at no more than 5°C above the surrounding temperature during normal operation.
 

Specifications :
Model Category MK-8MAX MK-10MAX MK-12MAX
Heating Parameters Number of Heating Zones Upper 8/Lower 8 Upper 10/Lower 10 Upper 12/Lower 12
Length of Heating Zones 3142mm 3670mm 4150mm
Heating Method Internal Circulation Heating
Number of Cooling Zones 3 (cold air internal circulation type), 20m² 3(Channels)
Length of Cooling Zones 1065mm 1160mm 1440mm
Cooling Method Natural Air Cooling
Transport Parameters Transport Direction Left Right (L-R) (or: Right Left (R-L))
Transport Belt Height 900+20mm
Transport Belt Width 700mm
Transport Belt Type Mesh Belt Drive
Transport Belt Speed 300-2000m/min
Upper PCB Height Upper 60mm
Power Supply 3-phase 5-wire 380V, 50/60Hz
Starting Power (Segmented Start) 28KW 30KW 33KW
Control Parameters Normal Operating Power Consumption 8KW 9KW 10KW
Heating-Up Time 15-20 minutes    
Temperature Control Range Room Temperature - 350°C
Temperature Control Method PID full closed-loop control, SSR drive
Temperature Control Precision ±1°C
PCB Tempenture Distribution Deviation ±1°C
Setting Parameter Storage Can store multiple setting parameters
Abnormal Alarım Temperature abnormality (overtemperature or temperature drop after constant temperature), board drop or jam alarm, etc.
Signal Beacon LED tri-color light (Yellow-Heating Up, Green-Constant Temperature; Red-Abnormal)
Overall Dimensions (mm) 5100*1820*140 6195*1820*1400 6900*1820*1400
Body Parameters Color Computer Gray (subject to technical agreement)
Rectifier Plate Material Galvanized plate/Aluminum plate/Stainless steel (optional)
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