Details

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Adopts PC+PLC control, with stable and reliable performance, higher temperature control and curve repeatability precision. Full modular design facilitates maintenance, meets the requirements of various lead-free processes, and complies with energy-saving and environmental protection standards.


Features :
 

• Heating System: Adopts efficient heating modules for easy maintenance; built-in booster air hub and efficient air circulation structure for higher efficiency
  • Heating Module
    • Low-Cost Operation Design
    • Flux management system extends the maintenance interval in the furnace; convenient and fast maintainability design concept greatly reduces maintenance time.
    • The reflow soldering heaters all adopt drawer-type high-efficiency heatingwires; the power cord is 500℃ heat-resistant mica high-temperature wire,led out of the furnace liner; imported quick terminal blocks are used forwiring. The heating wires have a long service life, facilitating wiring andmaintenance.
  • Built-in Booster Air Hub and Efficient Air Circulation Structure
    • Each zone inside the furnace liner is equipped with a new booster air drum to provide sufficient counterflow during product productionand improve the thermal efficiency of the equipment; the air outlet rectifier plate is made of aluminized zinc plate by stamping, and the airoutlet holes are stretched and guided flanged holes, which can provide stable and good air outlet to ensure relatively stable temperature during mass production.
       
• Transmission System (High Reliability, Anti-Deformation Design for Transmission Guide Rails)
  • Heating Module
    • Guide rails are made of special aluminum alloy material, with super hard
      film oxidation treatment on the surface (anti-deformation, anti-wear)
    • Guide rails adopt two-section structure design to enhance bending strength and prevent deformation
    • Special width adjustment and transmission structure design ensure stable and reliable PCB transmission
    • Manual + Electric Width Adjustment Structure Design
    • Equipped with emergency manual transmission structure to prevent PCB boards in the furnace from being burned due to power failure
      
       
  • ​​​​​​​Guide Rail Support and Adjustment Mechanism 
    • The guide rail is an integrated two-section structure, with special hard treatment on the surface, which can increase the service life by 5 times; the guide rail adopts multi-point suspension support, with small span between supports and small deformation in the vertical direction (Z direction) of the guide rail.
       
• Windows OS, Variable-Frequency Speed Regulation, Efficient Flux Recovery System, and Energy-Saving & Environmental Protection Design
  • Heating Module
    • ​​​​​​​All MK series reflow soldering products adopt Emerson's dedicated technology control system; the transmission and temperature zone temperature control are closed-loop; the temperature zone temperature control is automatically controlled by a dedicated PID temperature control module; the air circulation and transmission adopt frequency conversion adjustment, with stable performance and safety reliability.
      
       
  • Flux recovery system
    • ​​​​​​​Upgraded flux recovery device reduces flux residue in the furnace and lowers maintenance frequency. External multi-stage variable temperature filtration recovery ensures thorough recovery; the open recovery channel is easy to maintain without tools, greatly improving maintenance convenience.
      
       
  • Environmental Protection Features
    • The furnace liner uses thickened new environmental protection materials for heat insulation; the connection between the inner and outer liners adopts a new heat insulation structure; the waste heat discharge system of the furnace liner adopts an insulated air duct design, which can ensure that the temperature of the machine shell is within ambient temperature +5℃ during normal production and use of the equipment.
      

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Specifications :
 

Model	Category	MK-8 Series (Single/Dual Track)		MK-10 Series (Single/Dual Track)		MK-12 Series (Single/Dual Track)
Heating Parameters	Number of Heating Zones	Upper 8/Lower 8		Upper 10/Lower 10		Upper 12/Lower 12
	Length of Heating Zones	3142mm		3670mm		4150mm
	Heating Method	Internal Circulation Heating
	Number of Cooling Zones	2 (cold air internal circulation type)
	Length of Cooling Zones	1065mm		1160mm		1440mm
	Cooling Method	Natural Air Cooling
	Air Volume	Single Track: 25m³/min; Dual Track: 30m³/min 2 (Channels)
Transport Parameters	Transport Direction	Left-Right (L-R) (or: Right Left (R→L))
	Transport Belt Height	900+20mm
	Transport Belt Width/Guide Rail	500mm	700mm	500mm	700mm	500mm	700mm
	Adjustment Range	Single Track: 50-490mm; Dual Track: 50-275mm each
	Transport Quide Rail Fixing Method	Single Track: Front fixed (or: Rear fixed); Dual Track: Front & rear rails fixed, middle two movable
	Transport Belt Type	Chain drive + mesh drive (single-row chain)
	Transport Belt Speed	300-2000mm/min
	Upper PCB Height	Upper 30mm/Lower 25mm
Control Parameters	Power Supply
	Starting Power (Segmented Start	28KW	30KW	30KW	32KW	33KW	35KW
	Normal Operating Power Consumption	7KW	9KW	9KW	10KW	11KW	12KW
	Heating-Up Time	approx 15min	approx20min	approx.20min	approx25min	approx20min	approx25min
	Temperature Control Range	Room Temperature ~ 350°C
	Temperature Control Method	PID full closed-loop control, SSR drive
	Temperature Control Precision	+1°C
	PCB Temperature Distribution Deviation	+1°C
	Setting Parameter Storage	Can store multiple setting parameters
	Abnormal Alarm	Temperature abnormality (overtemperature or temperature drop after constant temperature), board drop or jam alarm, etc.
	Signal Beacon	LED tri-color light (Yellow-Heating Up, Green-Constant Temperature; Red-Abnormal)
Body Parameters	Overall Dimensions (mm)	Single Track: 5250-1420-1490, Dual Track: 5250-1630-1490
	Weight	Track: Approximately 2300KG		Track: Approximately 2800KG		Track: Approximately 3000KG
	Color	Standard Computer White
	Rectifier Plate Material	Galvanized plate / Aluminum plate/Stainless steel (optional)
	Dual Guide Rail Transport	Single Track: Not equipped; Dual Track: Equipped (1& 3 or 1 & 4 rails fixed; Max PCB width 275+275mm (300+300mm optional)

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