Details

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Model : 
 

• L3000 High End

 

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Features :
 

• Multiple circuit protection, generator short circuit protection, power tube overcurrent protection.
• The ultrasonic generator/press is multiple grounded, and the leakage safety is guaranteed.
• The flange is equipped with a horizontal balance device for precise and quick mold adjustment.
• There is a fine-tuning screw to improve the welding quality of the workpiece.
• The ultrasonic generator & compressor are equipped with a cooling system to prolong the service life.
• The multi-station turntable is set, and the manipulator is configured to realize automatic production and improve production efficiency.
• Integrate multiple welding control technologies and intelligent management: amplitude management, mold management, quality management, data management, safety management.
• Automatic frequency tracking function, with a frequency tracking range of ± 500Hz.
• Pressure control: welding pressure control, cooling pressure control.
• Intelligent control feedback function: real-time automatic frequency tracking and locking function, circuit constant voltage function.
• The amplitude can be built-in or external, with an adjustable amplitude of 10% -100%, different plastics can be welded without replacing the booster.
• Data management, built-in storage or transmission of welding data, intelligent data tracking
• Control accuracy: Control time accuracy of 0.01 seconds, fixture horizontal adjustment (optional: XY welding platform).
• Start mode: pulse start mode, automated assembly line mode, European safety mode.
• loT function: RS232/485 data docking.
• Trigger mode: time trigger.
• Four operating modes of digital type: manual mode, time mode, energy mode, and non-standard mode.
• Two operating modes of analog type :manual mode, time mode.The press column adopts a dovetail groove high-strength design, and the mechanical strength of the downward pressure rebound is high, without deviation.
• Fixture horizontal adjustment (optional: XY welding platform).
• Operating mode that complies with international CE and FCC certification standards, as well as European CE safety regulations.

 

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Applications :
 

• This equipment is suitable for thermoplastic welding,
• Artificial fiber cloth melting and cutting (masks, disposable surgical gowns, underwear bra straps),
• Hose sealing, etc.,
• Other ultrasonic applications authorized by our company.

 

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Principle of welding :

Ultrasonic welding, which converts the mains AC (190-240V, 50/60Hz) into a high-frequency and high-voltage signal through an ultrasonic generator, and converts the signal into a high-frequency mechanical vibration through the energy conversion system, acting on plastic products, so that The high-speed friction between two plastic products causes the temperature to rise. When the temperature reaches the melting point of the product itself, the interface of the product will be melted rapidly. At the same time, the product will be cooled and shaped under a certain pressure, so as to achieve perfect welding.
 

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Specifications :
 

Frequency		20 kHz			15 kHz
Power		2000W	2600W	2600W Floor-standing type	2800W	3200W	3200W Floor-standing type
Input Voltage		AC220V
Cylinder Size（mm）		63×100-10	63×100-40	63×100-40	63×100-40	80×100-40	80×100-40
Machine Journey		110-406 mm	139-455 mm	139-455 mm	94-410 mm	104-420 mm	104-420 mm
Output Time		0.01-9.99s
Air Pressure		＞0,≤7bar
Welding Capability		Φ 170 mm	Φ 220 mm	Φ 220 mm	Φ 240 mm	Φ 300 mm	Φ 300 mm
Operation Switch		Two-hand release,emergency stop button at the front,and adding external control switch supported.
Size(mm)	Press	680 × 400 × 1495	680 × 400 × 1495	950 × 650 × 2250	680 × 400 × 1495	680 × 400 × 1495	935 × 650 × 2250
	Generator(Digital Type)	425 × 325 × 118
	Generator(Analog Type)	560 × 420 × 155
Weight	Press	112 kg	112 kg	210 kg	112 kg	112 kg	210 kg
	Generator(Digital Type)	11 kg
	Generator(Analog Type)	18 kg

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