LINGKE Ultrasonic Wire Harness Welding Machine (20kHz-2000/3000W)

LINGKE Ultrasonic Wire Harness Welding Machine (20kHz-2000/3000W)


Specifications
Details



After welding, it has good electrical conductivity and its resistance coefficient is close to zero. It is often used in automotive wire harness processing, wire end knotting, wire connection and other welding;



Model :



 

Features :
 
  • No sparks in welding, environmentally friendly and safe;
  • The welding material does not melt and has no fragile metal properties;
  • The conductivity is good after welding, and the resistance coefficient is extremely low or nearly zero;
  • The welding time is short and does not require any flux, gas, or solder;

Machine features:

  • Multiple circuit protection, generator short circuit protection, power tube overcurrent protection.
  • The ultrasonic generator/press is multiple grounded, and the leakage safety is guaranteed.
  • The flange is equipped with a horizontal balance device for precise and quick mold adjustment.
  • There is a fine-tuning screw to improve the welding quality of the workpiece.
  • The ultrasonic generator & compressor are equipped with a cooling system to prolong the service life.
  • The multi-station turntable is set, and the manipulator is configured to realize automatic production and improve production efficiency.

 


Principle of Ultrasonic Welding
 

 

  • Ultrasonic welding, which converts the mains AC (190-240V, 50/60Hz) into a high-frequency and high-voltage signal through an ultrasonic generator, and converts the signal into a high-frequency mechanical vibration through the energy conversion system, acting on plastic products, so that The high-speed friction between two plastic products causes the temperature to rise.
  • When the temperature reaches the melting point of the product itself, the interface of the product will be melted rapidly.
  • At the same time, the product will be cooled and shaped under a certain pressure, so as to achieve perfect welding.

 



Specifications :

 
Function Specification
Input power 190-240V AC   50/60Hz
Input air pressure >0-7bar
Turntable station 4 stations/6 stations/8 stations/12 stations
Cylinder specification 63 × 75 / 80 × 75 / 100 × 100
Turntable diameter Ø 600 mm
Weight Press : 195 kg, Generator : 10 kg
Color black/gray/orange/blue
Display screen Ultrasonic Electric Box: 4.3-inch full-color touch screen
Power measurement Real time (instant)
Frequency Range 15kHz/20kHz
Auto tune Real time (instant)
Rated output power 20kHz : 2000W/2600W15kHz:2600W/3200W/4200W
Maximum output power 20% greater than the rated output frequency
Internal amplitude (power) Adjustable, 10%-100% (digital setting)

 

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