Details

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Features:
 

• Type: Ferrous and Non-Ferrous base-headed fasteners (sizes M1 to M4, up to 15mm in length)
• Production Rate: 600 to 1200 ppm (based on M2-0.4 x 10mm fastener)
• Field of View (FOV): 20mm Horizontal x 20mm Vertical
• Compliant with US/CE standards.
• Camera Configuration: 4-camera maximum; 1 camera for 1000 model.
• Lens: Non-telecentric, Standard for the inspection process.

 

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Inspection Machine Capabilities:

• Camera 1: Top-Down View with Adjustable Front Lighting

  • Resolution: >0.0005"
  • FOV: 20mm (horizontal)
  • Key Inspections:
    • Perimeter and open burst cracks
    • Open cracks visible at the outer diameter (OD)
    • Ovality/Roundness of head OD
    • Hex head (no flange) diameter (min/max/avg)
    • Part silhouette for visual inspection

• Camera 2: Side View with Backlighting

  • Resolution: >0.0005"
  • FOV: 20mm x 20mm (square)
  • Key Inspections:
    • Length, Head Height, Shank Length
    • Shoulder Diameter (min/max/avg/angle)
    • Point (Pilot) attributes
    • Threads: Major/Minor diameter, Variance, and Thread Match
    • Pattern detection for filled or missing threads

• Camera 3 @ 90°: Side View with Backlighting

  • Resolution: 0.0014"
  • FOV: 20mm x 20mm
  • Key Inspections:
    • Turned Head: Side view comparison for hex head width
    • Bolt straightness analysis
    • Detection of features affecting bolt readings

This inspection machine provides a comprehensive and precise solution for quality control in the fastener manufacturing process.

 

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