Details

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Features :

• Screw Compatibility: Designed for M3 to M8 screws and bolts with under-head lengths up to 80mm.
• Camera Options: Available with 2 to 5 cameras for versatile inspection.
• Rotating Mechanism: Optional mechanism for inspecting recess depth or detecting broken pins.
• Head Crack Inspection: Optional wheel crack checking system (LS-1501) for thorough head crack detection.
• Bottom Sorting System: Optional system (LS-1503) for inspecting cutter presence.
• Bending Detection: Optional bending checking module to assess screw deformation.
• Material Mix-Up Detection: Optional Eddy current system for detecting material mix-ups or verifying heat treatment status.

 

Sorting Capabilities:

• Screw-head Dimensions: Height, width
• Recess Depth: Detection
• Pinhole & Excess Material: Identification
• Thread Specifications: Ineffective thread length, minor and major thread diameter, bevel thread, deformed thread
• Feature Angles & Alignment: Feature angle, pinhole alignment
• Screw Length & Feature Length: Measurement and verification
• Surface Features: Head crack, head mark, roundness, zinc detection (Head top view)
• Concentricity: Inner and outer roundness, inner concentricity
• Material Detection: Mixed material detection, material consistency
• Feature Center Distance & Similarity: Precise measurement and comparison
• Broken Pins & Shortened AF: Detection of defects
• Screw Features: Cone point, feature number

 

Optional Functions:

• Bottom Sorting: For detecting cutter presence.
• Screw Bending: Multi-image analysis for screw bending.
• Head Wheel Crack Detection: For head crack inspection.
• Recess Depth Rotation: For inspecting recess depth via rotation.

 

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Applications : 


 

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Specifications : 
 

Wire Diameter	φ3~8mm
Head Width	φ5~15mm
Head Height	2~10mm
Length Under Head	5~80mm
Sorting Speed	100~600/PPM
Sorting Precision	±1 pixel